Okuma Alarm A-8649 – Measurement Sensor Unit Interlock

Alarm A-8649 indicates that movement of the measurement sensor unit is inhibited due to an interlock condition.

This alarm occurs when:

  • A movement command is issued while the measurement sensor unit is in a locked or non-movable state, or

  • An abnormal condition is detected during movement that makes continued motion unsafe.

The measurement sensor unit (such as a tool setter, probe arm, or in-process measurement device) is protected by interlock logic to prevent mechanical damage.

When this alarm appears:

  • The sensor unit cannot extend or retract

  • The control detects an invalid movement state

  • The machine prevents further motion to avoid collision or hardware damage

Possible causes include:

  • Mechanical obstruction

  • Sensor unit not in home position

  • Limit switch or position sensor fault

  • Interlock signal active

  • Air pressure insufficient (for pneumatic units)

  • PLC logic condition not satisfied

Recommended actions:

  1. Check that the measurement unit is free of obstruction.

  2. Verify home position and limit switch signals.

  3. Inspect pneumatic pressure (if applicable).

  4. Check wiring and I/O signals related to the unit.

  5. Reset the alarm and reinitialize the unit.

This alarm is a protective interlock and is intended to prevent mechanical damage to the measurement system.